Instead of being limited to just one single space, a mezzanine floor helps increase usable area without expanding the building footprint. This option significantly saves costs and enhances flexibility for many projects. That is why the mezzanine system has also been developed into various types to meet specific needs. So, which will be the optimal choice for your project? Read the article below to find the right answer.
WHAT IS A MEZZANINE FLOOR?
A mezzanine floor is an intermediate floor between the ceiling and the main floor, typically designed vertically, making it suitable for buildings with high ceilings. The area of a mezzanine system usually only accounts for about one-third of the floor space and therefore is not considered a full floor.
The structure of a mezzanine system includes the main frame (columns and steel beams), which bears the main load and transfers it to the foundation. Above it are secondary beams and the floor surface (made of grating, steel decking with lightweight concrete, wood, or composite) to create the usable space. Supporting systems such as stairs, guardrails, lifts, and protective coating or galvanizing ensure safety and durability for the structure.
TYPES OF MEZZANINE FLOOR
To choose the right mezzanine floor, it is necessary to consider and evaluate based on requirements such as purpose of use, load capacity, material type, space optimization, cost, and aesthetics. The common types of mezzanine include:
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Free-standing mezzanine
A free-standing mezzanine is built with a steel frame and steel flooring. It can withstand a uniform medium load of up to 500 kg/m² and is highly flexible when dismantling or expanding is needed. These advantages make this type more expensive in terms of initial investment compared to others.
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Rack-supported mezzanine
A rack-supported mezzanine takes advantage of pallet racking systems as the supporting structure. To make it easier to imagine: stack heavy-duty steel pallet racks vertically, then place a solid floor above them. This way, businesses can store goods below and use the mezzanine space above for other activities.
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Multi-Level Mezzanine Floors
Unlike other mezzanine systems that only provide a single level, Multi-Level Mezzanine Floors are structures that provide multiple levels of flooring in the same space, usually 2 or 3 floors. This solution maximizes unused vertical space for additional activities within the facility.
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Modular Mezzanine
Modular mezzanines, also known as prefab mezzanine structures, are pre-fabricated at the factory and then assembled on-site at the desired location. This feature makes modular mezzanines highly adaptable to different spaces.
COMPARING MEZZANINE STEEL FLOORING WITH OTHER MATERIALS
Many investors and business owners are still uncertain about which material to use for mezzanine system. To determine the most suitable type, it is necessary to review the pros and cons of each material through the comparison table below.
| Material | Pros | Cons | Best for | Load Capacity (kg/m²) |
| Mezzanine Steel Flooring (e.g., Grating or Corrugated) | High strength (up to 1,000 kg/m²), fire-resistant, corrosion-proof with powder-coating, low maintenance. | Higher upfront cost; can be noisy under foot traffic. | Warehouses & Logistics, Manufacturing Facilities, Retail Stores & Shopping Centers | 500-1,000
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| Concrete | Excellent load-bearing (up to 2,000 kg/m²), sound-dampening, fireproof; integrates well for permanent installs. | Heavy (requires strong substructure), slow pour/cure time (2-4 weeks), hard to modify.
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Heavy Industrial Facilities, Shopping Centers & Large Supermarkets, Office Buildings & Large-Scale Residential Projects | 1,000-2,000 |
| Wood/Plywood | Affordable, easy install, warm aesthetics; good for light loads. | Susceptible to moisture/termites in Vietnam’s tropics, lower fire resistance, limited to 300 kg/m². | Small Offices, Retail Stores & Showrooms | 200-400
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| Composite (e.g., HDPE-Laminate) | Lightweight, chemical-resistant, customizable finishes; ESD options for electronics. | Less durable for heavy traffic; higher specialized cost.
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Food & Pharmaceutical Industry, Laboratories & Research Centers,
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300-600
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| Bar Grating (Fiberglass/Steel) | Open design for airflow/light, low weight; non-slip. | Gaps may trap small items; higher noise. | Food & Beverage Processing Plants, Industrial Facilities & Warehouses | 400-800 |
HOW TO CHOOSE RIGHT MEZZANINE FLOOR MANUFACTURER IN VIETNAM
Vietnam is becoming a top choice for investors worldwide in the metal fabrication industry, including mezzanine system fabrication. Not only does the country have a skilled workforce, but the Vietnamese metal fabrication market is also highly valued thanks to the increasing number of companies investing in modern machinery. This enables them to meet strict international standards while fulfilling large orders within a short timeframe.
With mezzanine manufacturers and suppliers such as Au Viet Rack, Newinds Corporation, and Viet Mechanical being trusted by many international clients, below are some important tips for selecting a high-quality manufacturer in Vietnam:
- Related product portfolio: This helps you understand whether the manufacturer has sufficient experience, expertise, and technical capacity to fabricate the product you require.
- Hands-on experience: Prioritize companies with extensive industry experience to ensure that every stage of the production process, including delivery, is well managed.
- Quality control process: Ask them to provide an overview of their quality control procedures throughout the production process along with a typical project example. This will help you understand how they guarantee the quality of your product and how they apply these standards in practice.
- Required certifications: Clearly confirm whether they meet the quality standards you demand. If they cannot provide a clear answer, quickly say no and find another manufacturer.
To choose the right mezzanine floor manufacturer in Vietnam, clear and detailed communication, along with ensuring they fully understand your requirements, is the key to a successful project. Therefore, make a careful selection of your manufacturing partner to achieve the highest efficiency when your project goes into operation.
If you’re looking for a high-quality mezzanine floor manufacturer with deep industry expertise and competitive pricing, we would be delighted to explore how we can fulfill your needs.
Contact Newinds today to discuss your requirements
- Email: sales@newindscorp.com
- Phone/Whatsapp: +84 868 482 038